Bench Testing The Tele Bindings

 Winter, 2002-- For some time we have been wanting to develop a series of bench tests to quantify certain freeheel binding performance parameters. There are many choices out there these days, with a number of different feature sets appealing to a wide range of skiers. To date, all of the reviews and most of the published performance information has been based on subjective observations. We have tried to get as much feedback from as many skiers as we can, but we feel the time has come to gather some hard data concerning what has been referred to as the last part of the tele gear puzzle, freeheel bindings.

The test results below reflect the first two bench tests we have devised for acquiring that data. One, the "rocker launch" test is an obvious choice for this first report, it's an issue that has been much discussed on our Telemark Talk Forum, and elsewhere. The other initial test is for what we call "forebody pressure." It is an attempt to nail down some figures that relate to how active a tele binding is in transferring edge pressure to the front half of the ski.

New Bishop Pivot Pos. 1

 

New Bishop Pivot Pos. 3

 

Cobra

 

HammerHead Pos. 1

 

HammerHead Pos. 5

 

Linken

 

 Peak Rigs

 Riva Z

 

 Superloop

 

 Targa

 

 VP-II

 

 7tm

Test 1: Forebody Pressure

There have been two schools of thought in modern tele binding design, there are those who think a binding should be as "transparent" as it can be, basically disappearing and allowing the boot to find its own flex, the flex the designer built into the boot ( see our interview with Garmont product manager Paul Parker). Another view is that with today's stiff plastic tele boots, a more active binding, one that helps the boot break at the bellows and one that aids in keeping the skiers forefoot closer to the rear ski deck, is a real plus. In "transfer of forebody pressure", we feel that we are introducing a third important new concept in freeheel binding design theory. First some ski technique theory as background:

In alpine skiing a balanced stance is achieved in the turn iniations phase by pressuring the front boot cuff with the shin. In both telemark and alpine skiing we try to get ski forebody pressure early in the turn by adjusting our fore and aft position and by relaxing our ankles. One of the biggest challenges in freeheel skiing is to get more of the ball of the foot down on the rear ski and use the power of the flexing boot bellows to crank on the needed forebody pressure. Alpine skiers can simply drive their shins into the boot tongue during the early part of the carve and immediately reap the rewards of the resulting pressure increase along the forward part of the ski edge. In freeheel mode, try that on the rear ski with with a passive binding and much, if not all of the force will be lost as the heel just comes up higher and the boot rotates up onto the toe.

Many experienced and talented tele skiers have found the solution in subtle yet precise adjustments to their stance, as well as through the use of ankle flex. These skiers may indeed prefer a less active binding, one that engages the boot much later, allowing them to dictate edge pressure characteristics themselves. Others, both old hands looking for maximum control, through more forebody pressure than can be obtained using traditional techniques, and skiers looking for more help from their gear, may prefer an active binding, one that transfers more shin pressure onto the forward edges.

At what point does a binding become too active, or for that matter, how passive is too passive? That's the big question isn't it? For sure this will vary according to personal preference and intended use, but interestingly the binding that scored the lowest on our bench test was also the one that was universally dogged the hardest in last season's subjective testing.

Of course it's important to keep in mind that forebody pressure is just one of several tele binding parameters. Individual skiers have to decide for themselves how important each of these qualities are for their own style and needs. That being said, we feel that this new test tells us a lot about what to expect on the snow from a given model. OK, enough background, let's get to the methodology and the results.

Methodology: Coming up with a device that accurately measured forebody pressure while removing as many variables as possible was more difficult than it seemed like it would be. Some of the issues we struggled with included the position of the weights, how much weight to use and how low the simulated knee drop should be. But by far the biggest challenge was finding the proper material to simulate a human foot in the boot. Flexing an empty boot just didn't cut it, the boot was too easily distorted and it would flex in unnatural ways. We tried packing the boot with various materials before filling the liner with beach sand and a piece of lexan cut to approximate the basic bone structure of skier's foot. This final approach worked great.

Special care was taken to make sure each binding was mounted with the pin holes aligned on our simulated "chord center" mark and that the clamp-in pressure was adjusted to to provide a medium amount of spring preload. The cord leading down from the front of the weighted arm served to standardize the amount of "knee bend."

 
We ended up using 40 lbs of weight and a sand filled boot.

 

 The Forebody Pressure Results, in pounds

Binding

 Piv 1

 Piv 2

 Piv 3

 Piv 4

 Piv 5

 none

Notes: Readings were taken for each pivot position available on the 4 tested models where this is an option, including the "no pivot" condition that can be used with the HammerHead.

The "Riva Z comp" is an '02/'03 Riva Z with compression springs like the Cobra.

The Bishop binding for 2001/2002 was included since that is the Bishop we tested this season. We have received next year's model with the redesigned toe block and the new forebody pressure numbers are included in the table. There is no question that the new Bishop toe block engages the boot much earlier, resulting in a total change in its characteristics. The Bishop went from being the most passive binding in the test to one of the most aggressively active. We are looking forward to conducting further on snow testing of the Bishop.

Addendum to the forebody test: One thing we need to mention is this, forebody pressure and heel retention can be increased or decreased fairly easily in most bindings, at least to a certain extent, by adjusting the "clamp-in" pressure, thereby putting more or less preload on the spring(s). We have used this approach to increase tourability (less clamp-in pressure) or downhill performance (more clamp-in pressure) many times. On bindings like the Linken or the Cobra this is easier to do because they have registration markings that make it clear how the thing is set up. The O2, for example, does not. This makes it difficult to know exactly where to dial in the spring preload for either touring or downhill performance. Each change involves a bit of guesswork, even trial and error. Markings along the cable where it enters the spring cartridges would be an improvement.

Is this a valid way to approach increasing or decreasing ski forebody pressure? Does it work as well as movable pivot points? That's a tough question. It's certainly one way to do it, but users need consider the downside to increasing spring preload to improve performance on the descent. Essentially, when you increase preload tension you are decreasing spring travel, making it harder to get into the binding and adding to the possibility of component failure. That being said, many skiers have enjoyed success and increased performance cranking their bindings down to the point where they can barely get into them, all the while managing to avoid breaking anything. At this point, adjusting spring preload to control the transfer of forebody pressure (or heel retention) is probably most accurately viewed as a "work around" rather than a final solution. Will we someday see a simple, lightweight freeheel binding with a straight-forward, lever action, "on/off", uphill/downhill control adjustment? Perhaps.

How Does A 3 Pin Binding Compare?

How do the figures above compare to a traditional 3 pin binding? Just how active is this venerable antecedent of its more high tech descendants? Our old Black Diamond/ Chouinard HD 3 pin turned in a surprising performance.

With a measured 29 lbs at the scale, the 3 pin proved to be almost as active in applying forebody pressure as a Targa! We were indeed surprised until we took a close look at what was going on. As can be seen in the bottom photo on the right, the 3pin nails the duckbill down hard to the plate. The measured force appears to be coming from the bend in the duckbill as the binding is obviously doing nothing with the boot bellows. Would this forebody pressure we see in the test be as great in actual use? We don't know, but assuming that the skier gets greater ball of the foot pressure than our test rig is applying (maybe a big assumption in many cases), there would be less bending of the duckbill, and perhaps less forebody pressure. We won't know for sure until we move forward with a couple of new tests we are developing, including one that will be designed to measure the effect of technique and stance on forebody pressure.

 Test 2: Rocker Launch

Warning: many of you may want to just skip this test completely, others will read it carefully and with great interest. Such is the nature of the sometimes dreaded phenomenon known as "rocker launch." For many tele skiers, especially lighter weight riders, rocker launch has evolved into a real concern. Others insist that it's all in the head. Some have even written on our Forum that the rocker launch folks are "off their rocker." But maybe not.

For example if it takes 60 pounds of weight to get a single boot down onto the ski and the skier weighs 145 lbs, in parallel mode that skier may have a problem, needing 120 pounds of force just get both heels down. The skier in our example very well may feel that he is being thrown forward, or "launched" toward the ski tips by the rocker in his boots.

Binding manufacturers have tried to address this situation in several ways. For a number of years Voile has offered a wedge that fits under the binding plate to help the binding conform to the boot's rocker. One manufacturer has begun to make bindings with higher toe bars, allowing more room for the upturned duck bill. In our experience the biggest single factor contributing to rocker launch (outside of the boots themselves, of course) is a heel piece that is too low. Especially a heel piece that is lower than the binding plate itself. When this is the case the boot bellows has to open up even farther than it does when just sitting flat on the floor. Combine a low heel piece with a low toe bar and it will take a lot of weight to get the boot heel down.

Of the two factors--low toe bar and low heel piece--we feel that the latter is a bigger issue. Observations have shown that the force required to get the heel down while the bellows still has some easy flex is very small. Past a certain point and whoa Nellie, you are not just asking the bellows to open up, you are asking it to stretch! This requires a lot of weight. It also puts significant force on the binding toe bar. One binding maker told us about a year in which their main model had a heel piece that was lower then the binding plate. They had a lot of toe bar breakage, including metal fatigue, resulting in cracks right across the middle of the bar! The following year they introduced a higher heel piece.

Happily, if you are a lightweight skier and bothered by rocker launch (something that does not apply to any of the Tt.com crew, even 112 lb. Laurie says "why do you want to be on your heels anyway?"), correcting the problem may be as simple as raising the height of your heel piece. How much? That's another good question. I would start with a heel piece around 5mm higher than the binding plate. The O2 uses about 10mm of rise and it works well as far as reducing rocker launch but some may find the differential to be too much. Others may find it just right but I would work up to it.

Or you could forget about shimming your heel piece and try a binding like Voile's VP-II or Bishop's Bomber with their articulating toe bails. Or maybe just go see a shrink (only kidding!).

 

Methodology: This was a simple test to conduct. We used a boot with a medium amount of rocker (other boots may give different numbers but the relative results should remain the same), we set up each binding with a standard amount of clamp-in pressure, then we added weight until the boot heel just began to contact the manufacturer's standard heel piece. The results are in the table at right, expressed in pounds.

 
 

 

Conclusion: As mentioned previously, these bench tests measure just two of the factors that affect freeheel binding performance. We expect to devise more tests in the future, input is always welcome. These kinds of tests are meant to be taken as descriptions of certain binding features (active or passive, for example), not prescriptions for individual skiers. There are a number of important binding features beyond forebody pressure, or ability to deal with rocker launch, that skiers should legitimately consider, release, step-in, rigidity and durability, to name just a few. Our hope is that you the reader can combine some of the hard data above with our subjective tests, as well as your own demo experiences (whenever possible) to help you select the best binding for your individual style and needs

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